Modular Saber Thread Standard & Internal Electronics Bore Chart
Full mechanical specification for SaberCraft hilts: ISO metric M26×3.0 body joints, M22×3.0 blade sockets, thread lengths, and internal electronics cavity diameters.
- Primary Hilt Thread
- ISO Metric M26 × 3.0
- Emitter Blade Socket
- ISO Metric M22 × 3.0
- Thread Pass-Through
- Ø16.6 mm Continuous
- Grip Battery Chamber
- Ø24.4 mm Hollow Bore
1. Universal Cross-Compatibility Across Every SaberCraft Build
Every Blade Emitter, Choke Neck, Upper Extension, Activation Switch, Hilt Grip Sleeve, Pommel Cap, and Coupler in the SaberCraft catalog uses a unified modular screw thread system with clocked shoulder stops so details align across sections.
Because thread pitch, diameter, clocked shoulder stops, and bore clearances match across all 80+ parts, any component you print today threads cleanly onto new parts you add later.
| Interface Location | Thread Spec | Engagement / Depth | Purpose |
|---|---|---|---|
| Main Hilt Sections | M26 × 3.0 | 8.4 mm male / female socket | Connects Hilt Grip, Activation Switch, Upper Extension, Choke Neck, Blade Emitter, Pommel Stud & Dual-Threaded Center Coupler. |
| Emitter Top Socket | M22 × 3.0 | 8.6 mm male / female socket | Accepts both the 4-section Modular Threaded Blade base and the Turbine Blade Plug. |
| Modular Blade Joints | M18 × 3.0 | 8.6 mm male / 9.5 mm female | Joins the 4 interlocking Ø22 mm blade segments (fits 180 mm tall print beds). |
| Crossguard Side Ports | M12 × 3.0 | 7.2 mm male / female socket | Connects upright-printed Side Quillons and Ø14.4 mm Side Quillon Blades. |
2. Nominal Section Heights & Internal Pass-Through Bores
All SaberCraft hilt components feature continuous hollow internal chambers and Ø16.6 mm thread pass-through bores so you can install steel or carbon weighting rods, LED wiring harnesses, battery sleds, or custom electronics chassis.
| Component Category | Nominal Body Height | Internal Bore / Cavity Ø | Print Orientation |
|---|---|---|---|
| Blade Emitter | 44.0 mm (+ shrouds) | Ø17.0 mm emitter bore + M22×3.0 blade socket | Upright (base on build plate) |
| Choke Neck | 36.0 mm (+ 8.4 mm thread) | Ø16.6 mm pass-through bore | Upright (bottom on build plate) |
| Upper Extension | 46.0 mm (+ 8.4 mm thread) | Ø24.0 mm cavity / Ø16.6 mm thread bore | Upright (bottom on build plate) |
| Activation Switch | 44.0 mm (+ 8.4 mm thread) | Ø24.0 mm switch chamber / Ø16.6 mm thread bore | Upright (bottom on build plate) |
| Hilt Grip Sleeve | 92.0 mm (+ 8.4 mm thread) | Ø24.4 mm battery chamber / Ø16.6 mm thread bore | Upright (bottom on build plate) |
| Pommel Cap | 24.0 – 36.0 mm | Female M26×3.0 socket (pairs with Ø16.6 mm bore Joiner Stud) | Flipped flat onto top mating face |
Test Any Combination Live in the 3D Studio
Mix 80+ threaded parts, inspect the screw threads in exploded view, and export print-ready .STL files.
Related Guides
Complete FDM and SLA printing guide for support-free modular saber hilts: slicer settings, why supports stay OFF, filament selection, and radial thread clearances.
Part counts, hardware connectors, and step-by-step assembly order for Single-Bladed sabers, Dual-Bladed sabers, Crossguard sabers, and the 4-piece Modular Blade.