Designed for Clean, Support-Free 3D Printing
See how modular screw threads, hollow cores for electronics, and support-free geometry make your custom saber hilt easy to print and twist together at home.
Product Specifications & Sizing
Every exported STL file is scaled directly in millimeters so your blade emitter, choke neck, activation switch, hilt grip sleeve, and pommel cap align cleanly right off the build plate.
Hollow Core & Electronics Fitment
Every section features a continuous hollow core to reduce filament use and give you clean internal clearance for LED modules, wiring, a weighting rod, or battery chassis.
Modular Screw Thread System (M26 × 3.0)
Your hilt sections lock together with thick 3.0 mm pitch metric screw threads designed to print cleanly at 0.16–0.20 mm layer heights without fragile thin edges.
- Self-Supporting Overhangs: Shrouds, rings, and internal ceilings angle smoothly from below so your printer bridges cleanly with zero support removal.
- Flipped Pommel Cap & Joiner Stud: Pommel caps export pre-flipped onto their flat top face and attach with a separate double-ended joiner stud (17.2 mm tall with a Ø16.6 mm hollow core).
- Dual-Bladed Saber Coupler: Choosing a dual-bladed saber swaps the pommel cap for a dual-threaded center coupler that joins two complete hilt halves end-to-end.
Print Tolerance Presets
Because every printer and filament extrudes slightly differently, you can choose between three radial thread clearances right inside the export dialog:
Snug fit for resin (SLA) prints or finely calibrated FDM printers running PLA+ or PETG.
Smooth, reliable thread fitment on most 0.4 mm nozzle FDM printers at a 0.16–0.20 mm layer height.
Extra breathing room for expanding filaments like silk PLA, 0.6 mm nozzles, or hilts you plan to prime and paint.
See How Everything Twists Together
Open the 3D Studio and slide Exploded View to inspect every screw thread and section seam.
